My Process
Working with glass fascinates and challenges me; it's like painting a canvas that I bring into three-dimensional form.
All of my sculptures are designed, crafted, fired and finished in my workshop located just outside of Charlotte, North Carolina.
Each work in my Shards collection is uniquely free-formed with individually cut shards of glass that are carefully arranged and layered to create their organic shapes. Because each one is constructed piece by piece, it's essential to achieve just the right balance of space and weight in the layers in order for the sculpture to successfully withstand the firing process while forming to its intended shape and size.
For my Crystalline series, each sculpture is crafted entirely with small fragments and bits of glass that I crush into different sizes, then sift and layer in varied densities shaping and forming as I go. Many of these works feature open cavities where I've allocated space in the design for the glass to stretch and drip as it becomes molten while still holding to the planned formation. This technique is my most difficult to get right. Constructing the piece is a meticulous process because my intentionally imbalanced areas have to be perfectly balanced within the overall design; if not, the sculpture risks collapse during the firing process.
Depending on complexity, it can take up to ten days to complete a single sculpture from concept, design, construction, firing cycles, and the finishing process. Each one is an individually crafted work of art; no two are ever exactly alike.
For all of my works, forecasting how the glass will pull, expand, and meld during the heating and cooling cycles is essential from the start. I'm working backwards through a creative process that requires both prediction and precision. Sometimes I get it right and sometimes I don't, but the risk of failure never outweighs my love for the challenge.
- Elijah Kell
Shards series sculpture: Aspire
Crystalline series sculpture: Chrysocolla
Below is a brief photo tour of my process creating a sculpture. Please click the images for full text.
[Photos courtesy of Nan Gray | Gray + Howard Studio]
KELL GLASS LLCWelcome to my workshop | Sketching my design; planning color combinations and details. | Large sheets of glass are cleaned, sectioned, and prepared for cutting into individual shards |
---|---|---|
Individual shards of glass are cut into the sizes and shapes planned for my design | For more detailed works, the edges of individually cut shards are shaped to fit the composition layout | Cut shards are carefully arranged to shape the base formation of the sculpture |
Piece by piece and layer by layer, the shards are placed as the design comes together. Achieving proper weight and balance throughout the composition is critical. | Once the composition is complete, the kiln is prepared for firing cycles. | Every sculpture goes through 2-3 firing cycles; first to meld the composition and blend colors, and then to bring it into three-dimensional form. Each firing cycle takes 18-24 hours, with cooling periods in between. |
The kiln is programmed to specific temperatures and hold times according to my intended texture, shape and size for the sculpture. In the final cycle, stainless steel forms are used to guide the glass as it becomes molten and takes its shape. | Once the sculpture is fully formed, cooled, and removed from the kiln, it's inspected for any imperfections prior to the finishing process. | Rough edges are sanded by hand. |
Crevices and areas in the folds are made smooth. | The base of the sculpture is then chipped and grinded to a level finish. | The ridges left behind from chipping and grinding the base are sanded to smooth completion. |
The sculpture is thoroughly cleaned and then etched with my signature and date. | Photographed and ready for the gallery or its commissioned home. |